Zero Liquid Discharge, ZLD for Pulp and Paper Industry in Aurangabad
Zero Liquid Discharge (ZLD) for Pulp and Paper Industry in Aurangabad : Complete 2025 Guide by AquaCareSee Pvt. Ltd.
Zero Liquid Discharge, ZLD for Pulp and Paper Industry in Aurangabad.The pulp and paper industry is one of the largest water-consuming industrial sectors worldwide. In cities like Aurangabad, where manufacturing is rapidly expanding, water scarcity and environmental regulations have made Zero Liquid Discharge (ZLD) not just an option but a necessity.
AquaCareSee Pvt. Ltd., established in 2006, is a leading provider of advanced water and wastewater treatment systems, offering complete, custom-engineered ZLD solutions for industries across India. With decades of experience in design, manufacturing, installation, commissioning, AMC, O&M, and turnkey projects, AquaCareSee has become a trusted partner for industries aiming to achieve sustainable and regulatory-compliant operations.
What Is Zero Liquid Discharge (ZLD)?
Zero Liquid Discharge (ZLD) is an advanced wastewater treatment approach where no liquid effluent is discharged outside the plant boundary. Instead:
- All wastewater is treated, recovered, and reused.
- Only solid residue remains, which can be safely disposed of.
- Freshwater dependency is significantly reduced.
ZLD aligns with increasing regulatory pressures from organisations like:
- CPCB (Central Pollution Control Board)
- MPCB (Maharashtra Pollution Control Board)
- MoEF (Ministry of Environment, Forest, and Climate Change)
For water-intensive sectors like pulp and paper, ZLD plays a crucial role in maintaining operational sustainability.
Why Pulp and Paper Industry Needs ZLD in Aurangabad
The pulp and paper sector in Aurangabad consumes large quantities of water for:
- Pulp washing
- Paper processing
- Chemical recovery
- Bleaching
- Cooling
As a result, it generates substantial wastewater containing:
- High Biological Oxygen Demand (BOD)
- High Chemical Oxygen Demand (COD)
- Suspended solids
- Dissolved organics
- Colour
- Chlorinated compounds
- Heavy metals (in some cases)
Challenges faced by pulp & paper factories in Aurangabad:
- Increasing water scarcity
- Strict MPCB norms
- High effluent disposal costs
- Community pressure on industries
- High chemical treatment cost
- Operational inefficiencies due to outdated systems
ZLD is the ideal solution because it:
- Achieves 100% water recycling
- Drastically reduces freshwater usage
- Prevents environmental contamination
- Helps obtain regulatory approvals
- Improves corporate sustainability scoring
- Reduces long-term operational cost
AquaCareSee Pvt. Ltd. : 19+ Years of Excellence in Water & Wastewater Treatment
Founded in 2006 and headquartered in Pune, AquaCareSee Pvt. Ltd. provides advanced water treatment engineering solutions with specialized expertise in:
- Wastewater Treatment Plants (WWTP)
- Zero Liquid Discharge (ZLD) Systems
- Effluent Treatment Plants (ETP)
- Sewage Treatment Plants (STP)
- Turnkey Projects
- Consultancy & Design Services
- Installation & Commissioning
- Annual Maintenance Contracts (AMC)
- Operation & Management (O&M)
We serve industries across India, including:
- Manufacturing
- Pulp & Paper
- Healthcare
- Hospitality
- Agriculture
- Municipal Corporations
- Chemical & Pharma
- Textiles & Dyeing Units
- Food & Beverage
Our Expertise in ZLD for the Pulp & Paper Industry
AquaCareSee provides a comprehensive ZLD solution customized specifically for pulp and paper operations in Aurangabad.
Key Highlights:
- High recovery rate up to 95–98%
- Reduced operational cost
- Customized design based on effluent characteristics
- Reliable multi-stage treatment
- Low-maintenance system design
- Compliance with MPCB and CPCB norms
- In-house manufacturing and engineering support
How ZLD Works : Step-By-Step Process for Pulp & Paper Industry
- Wastewater Collection & Equalization
Raw effluent from pulp processing, bleaching, washing, and paper machines is collected and homogenized.
Includes screening, sedimentation, and removal of large solids.
- Biological Treatment (MBR/MBBR/ASP)
Removes organic load such as BOD & COD to stabilize wastewater.
- Chemical Treatment & Clarification
Removes colour, suspended solids, and chemical impurities.
- Ultra-Filtration (UF)
Provides advanced removal of organic molecules and fine particles.
- Reverse Osmosis (RO) Units
Recovers 70–80% of treated water.
- Multiple Effect Evaporator (MEE)
Concentrates RO reject water.
- Agitated Thin Film Dryer (ATFD)
Removes the last bit of moisture and converts concentrate into dry solids.
- Condensate Polishing Unit (CPU)
Ensures recovered water meets reuse quality standards.
Benefits of Implementing ZLD in Your Aurangabad Facility
Meet all present and future wastewater discharge guidelines.
Reduce fresh groundwater usage by up to 70–90%.
- Operational Efficiency
Cleaner water = better process output and longevity of equipment.
- Improved Brand Reputation
Enhances your ESG profile and corporate sustainability ranking.
- Long-Term Cost Savings
Lower penalties, reduced water purchase cost, and minimized downtime.
- Better Community Relations
Industries practicing ZLD face fewer complaints from nearby communities.
Why Choose AquaCareSee for ZLD in Aurangabad?
- 19+ Years of Industry Experience
Since 2006, serving India’s largest industries. - Customized ZLD Solutions
Tailor-made for pulp and paper effluent characteristics. - Complete In-House Capabilities
Design → Manufacturing → Installation → AMC → O&M. - On-Site Technical Support
Dedicated service team available across Aurangabad and Maharashtra. - High-Quality Engineering Standards
International-grade components and proven designs. - End-to-End Project Execution
You do not need multiple vendors—one partner for all.
ZLD for Other Industries We Serve
- Manufacturing & Industrial Units
Reducing waste, increasing recovery rates, ensuring compliance. - Healthcare Industry
Safe treatment of contaminated laboratory and hospital wastewater. - Hospitality (Hotels & Resorts)
Recycling treated water for gardening, flushing, and cooling. - Agriculture & Food Processing
Safe and efficient water reuse in seasonal operations. - Municipal Wastewater Management
Efficient ZLD for large-scale effluent and sewage treatment.
Our Turnkey ZLD Services in Aurangabad
- Consultancy & Feasibility Study
Effluent analysis & project viability report. - Engineering & Design
Custom ZLD schematic with detailed techno-commercial proposal. - Manufacturing & Supply
High-quality equipment manufactured in-house. - Installation & Commissioning
Fast and precise execution. - AMC – Annual Maintenance Contract
Regular system checkups, preventive maintenance, and performance optimization. - O&M – Operation & Management
Expert operators to run your plant efficiently.
Frequently Asked Questions (FAQs) :
Q1.How much does a ZLD system cost for a pulp & paper factory?Ans: Cost depends on effluent volume, characteristics, and treatment stages. Contact us for a custom quote.
Q2.How much water can be recovered?
Ans: Typically 70–98%, depending on feed TDS and treatment design.
Q3. Does ZLD require a lot of space?
Ans: We design compact, efficient solutions optimized for available space.
Q4.Is ZLD mandatory in Aurangabad?
Ans: For many industries, MPCB guidelines strongly recommend or mandate ZLD.
Get a Free Consultation from Aquacaresee
- Phone:+ 91 – 96532 47121 / + 91 – 98606 63150
- Email: marketing@aquacaresee.com
- Website: www.aquacaresee.com
Conclusion : Partner With AquaCareSee for Reliable ZLD Solutions in Aurangabad
If your pulp and paper factory or any other industrial unit in Aurangabad—is looking for:
- Reliable wastewater treatment
- Compliance with environmental norms
- Lower operational cost
- High recovery of usable water
- Long-term sustainability
AquaCareSee Pvt. Ltd. is your trusted partner.
We combine engineering expertise, field experience, and industry-specific solutions to deliver efficient and cost-effective ZLD systems.
Call Now: 9653247121.
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