Industrial Zero Liquid Discharge Plants in Pune
Industrial Zero Liquid Discharge Plants in Pune : Aquacaresee Pvt. Ltd.
Industrial Zero Liquid Discharge Plants in Pune are becoming essential as water scarcity, strict discharge regulations, and sustainability demands continue to rise. Today, industries across Pune especially manufacturing, healthcare, hospitality, agriculture, and municipal sectors need reliable water recovery systems that completely eliminate liquid waste.
ZLD systems ensure that not a single drop of wastewater leaves the premises untreated. Instead, water is purified, recycled, and reused within the process, reducing environmental impact and significantly lowering operational costs.
With over 20 years of proven expertise in water and wastewater management, Aquacaresee Pvt. Ltd. has become one of Pune’s trusted providers of ZLD plants, wastewater treatment solutions, turnkey projects, AMC services, O&M support, and consultancy for diverse industries.
What Are Industrial Zero Liquid Discharge Plants?
Industrial Zero Liquid Discharge (ZLD) Plants are advanced wastewater treatment systems designed to ensure that no liquid waste leaves an industrial unit. These plants aim to :
- Extract usable water from wastewater
- Recover valuable salts and minerals
- Eliminate liquid discharge completely
- Reduce the environmental footprint
- Maintain compliance with regulatory norms
ZLD systems use a combination of :
- Evaporation
- Crystallization
- Reverse Osmosis
- Multi-effect evaporators
- Mechanical vapor recompression
- Softening and filtration
The final output consists of :
- Recycled water that can be reused in machinery, cooling towers, boilers, and industrial processes
- Solid waste that can be safely disposed of
- Zero liquid discharge, aligned with environmental norms
Why Pune Industries Need Zero Liquid Discharge Plants?
Pune is one of India’s fastest-growing industrial regions. From MIDC zones to new industrial belts, the city hosts thousands of units that use large volumes of water daily.
Key reasons ZLD is crucial for Pune industries :
1. Stringent Pollution Control Board Compliance
Industrial clusters must adhere to strict wastewater discharge norms. ZLD ensures all industries remain compliant.
2. Rising Water Scarcity
With increasing demand, cost of water is rising. ZLD systems reduce dependency on external water supply.
3. Sustainable Manufacturing Goals
Industries today must show environmental responsibility to clients, investors, and government bodies.
4. Reuse and Recycling Reduce Costs
Recovered water reduces fresh water purchases and decreases operational expenses.
5. Protection of Groundwater Resources
Zero liquid discharge prevents contamination of groundwater and soil.
Why Choose Aquacaresee for Industrial Zero Liquid Discharge Plants in Pune?
Aquacaresee Pvt. Ltd. brings a unique combination of experience, technical expertise, and industry-specific solutions built on 20+ years of service.
- Established in 2006
- Serving hundreds of industries across India
- Specialized in designing and manufacturing ZLD plants
- End-to-end solutions from concept to commissioning
- Highly experienced team of engineers and technicians
- Proven track record with industries of all sizes
Our Core Offerings Include :
- Zero Liquid Discharge (ZLD) Plants
- Wastewater Treatment Plants (WWTP)
- Turnkey Projects
- Installation & Commissioning
- Consultancy & Design
- Annual Maintenance Contracts (AMC)
- Operation & Maintenance (O&M) Services
Every ZLD plant is designed as per industry-specific demands, flow rates, wastewater characteristics, and client objectives.
How Do ZLD Plants Work? (Step-By-Step Process)
Step 1: Pretreatment
- Removal of suspended solids
- Softening
- Chemical dosing
Step 2: Reverse Osmosis (RO)
Major portion of water is recovered
High-pressure filtration
Step 3: Evaporation
Highly concentrated reject water is evaporated.
Step 4: Crystallization
Solids and salts are crystallized and separated
Step 5: Condensate Reuse
Pure water is collected and used again
Step 6: Solid Waste Collection & Disposal
Sludge is converted into manageable solid form
This process ensures complete elimination of liquid discharge.
Features of Aquacaresee ZLD Systems
- High recovery of water
- Energy-efficient multi-effect evaporators
- Low operating cost designs
- Fully automated systems
- Corrosion-resistant components
- Modular, compact engineering
- Long-life plant performance
- Easy O&M support
Customized ZLD Solutions for Each Industry
Manufacturing Industry
High-TDS wastewater management
Recovery of process water
Reduced freshwater dependency
Healthcare Sector
Safe disposal of contaminated wastewater
Advanced disinfection technologies
Hospitality Sector
Reuse of treated water for cooling towers, flushing
Agriculture Sector
Clean water recovery
Organic sludge usable in farming
Municipal Sector
Large-scale water recycling benefits
Reduced load on sewage networks
AMC & O&M Services
To maintain efficiency, Aquacaresee offers :
- Annual Maintenance Contracts
- 24/7 Technical Support
- Preventive Maintenance
- Operator Training
- Emergency Breakdown Support
Reliable O&M ensures plants remain fully functional with minimal downtime.
Industries That Benefit from Industrial Zero Liquid Discharge Plants in Pune
1. Manufacturing Industries
ZLD solutions are highly beneficial for multiple sectors. Pune has a large demand for:
- Automobile
- Pharmaceutical
- Chemical
- Textile
- Food & Beverage
- Engineering units
These industries generate high TDS and high COD wastewater perfect for ZLD implementation.
2. Healthcare Sector
Hospitals & laboratories require highly reliable wastewater management and must ensure zero contamination risks.
3. Hospitality Industry
Hotels, resorts, corporate facilities rely on sustainable water recycling systems to reduce costs.
4. Agriculture and Agro-Processing Units
These industries generate organic waste and benefit from water recovery for irrigation and processing.
5. Municipal Corporations
Urban local bodies use ZLD technology to manage sewage, reduce water demand, and support reuse.
Key Benefits of Industrial Zero Liquid Discharge Plants in Pune
1. 100% Compliance with Pollution Regulations
ZLD plants guarantee that no water leaves the site untreated.
2. High Water Recovery Rate
Up to 95–99% water recovery depending on industry type.
3. Reduced Operating Costs
Minimizes reliance on tankers, borewells, and external water suppliers.
4. Environment-Friendly Operation
Eliminates contamination of rivers, lakes, and groundwater.
5. Recovers Valuable By-Products
Certain industries can recover salts, minerals, brine, and chemicals.
6. Improves Corporate Sustainability Image
Clients and stakeholders prefer environmentally responsible companies.
7. Enhances Plant Efficiency
Recycled water is often cleaner and more consistent than freshwater alternatives.
Cost Factors of Industrial Zero Liquid Discharge Plants in Pune
Pricing of ZLD plants depends on:
Aquacaresee provides cost-effective ZLD solutions tailored to each industry.
- Wastewater composition
- Flow rate (KLD or MLD)
- Type of evaporation system
- Automation level
- Space availability
Frequently Asked Questions (FAQs) :
Q1. What is an Industrial Zero Liquid Discharge (ZLD) Plant?
Ans: A ZLD plant ensures no liquid wastewater is discharged by recovering, treating, and recycling water back into the industrial process.
Q2. Why do industries in Pune need ZLD systems?
Ans: Strict pollution norms, water scarcity, and sustainability goals make ZLD essential for compliant and efficient operations.
Q3. Which industries benefit the most from ZLD?
Ans: Manufacturing, pharmaceuticals, healthcare, hospitality, agriculture, and municipal sectors benefit significantly.
Q4. How much water can a ZLD plant recycle?
Ans:ZLD systems can recover 95–99% of wastewater depending on the industry and water quality.
Q5. Does Aquacaresee provide turnkey ZLD solutions?
Ans: Yes, Aquacaresee offers design, manufacturing, installation, commissioning, AMC, and O&M for complete ZLD systems.
Get a Free Consultation from Aquacaresee
- Phone:+ 91 – 96532 47121 / + 91 – 98606 63150
- Email: marketing@aquacaresee.com
- Website: www.aquacaresee.com
Conclusion : Choose the Leading Provider of Industrial Zero Liquid Discharge Plants in Pune
Aquacaresee Pvt Ltd continues to support Pune’s industries with world-class technology, customized engineering, and 20+ years of proven expertise. If your business aims to reduce environmental impact, meet government norms, and improve water recycling efficiency, then a ZLD plant is the ideal solution.
Call Now: 9653247121.
For Industrial Zero Liquid Discharge Plants in Pune
And complete water & wastewater management solutions.
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