Aquacaresee Pvt Ltd

ZLD Plant for Food and Beverage Industry in Aurangabad, India

ZLD Plant for Food and Beverage Industry in Aurangabad India

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Sewage Treatment Plant for Manufacturing Industry in Mumbai

ZLD Plant for Food and Beverage Industry in Aurangabad, India : Complete Turnkey Solutions by Aquacaresee Pvt. Ltd.

Water is one of the most essential components in the food and beverage (F&B) industry used for washing, processing, cleaning, cooling, steam generation, CIP systems, beverage preparation, packaging, and sanitation. With increasing environmental regulations, rising water scarcity, and the growing demand for sustainable operations, companies in the F&B sector must adopt modern wastewater treatment systems that ensure compliance and operational efficiency.

Among the most effective solutions for water recovery and environmental protection is the Zero Liquid Discharge (ZLD) system. A ZLD plant allows industries to recycle and recover up to 95–100% of their wastewater, leaving zero wastewater discharge into the environment. This is especially critical in water-sensitive regions like Aurangabad, India, which hosts several food processing units, beverage plants, breweries, distilleries, dairy units, and agro-based industries.

Established in 2006, Aquacaresee Pvt Ltd, headquartered in Pune, has become one of India’s leading companies in the field of water and wastewater treatment, offering customized design, manufacturing, supply, installation, commissioning, AMC, and O&M services. With more than 18 years of experience, the company is now a preferred provider of ZLD Plant for Food and Beverage Industry in Aurangabad, India, delivering reliable, energy-efficient, and cost-effective water treatment solutions that comply with PCB (Pollution Control Board) and government guidelines.

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Why ZLD is Critical for the Food & Beverage Industry in Aurangabad, India

Aurangabad is one of Maharashtra’s fastest-growing industrial regions, with clusters dedicated to:

  • Food processing units
  • Beverage manufacturing
  • Breweries and distilleries
  • Dairy processing
  • Agro-industrial units
  • Packaged drinking water plants
  • FMCG production

These industries generate high volumes of wastewater containing:

  • Organic matter
  • Sugars
  • Proteins
  • Fats and oils
  • Cleaning chemicals
  • Detergents
  • Bottling waste
  • Suspended solids
  • High BOD and COD levels

If not treated properly, this wastewater can harm the environment and violate pollution control norms. With increasing regulatory pressure from MPCB, CPCB, and local authorities, industries are shifting from conventional wastewater treatment to Zero Liquid Discharge (ZLD) systems.

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What is a ZLD Plant?

A Zero Liquid Discharge plant is an advanced wastewater treatment system that ensures:

  • No effluent discharge
  • Maximum water recovery
  • Complete reuse of treated water
  • Conversion of waste into usable by-products or solid salt

ZLD systems typically include:

  • Pretreatment units
  • Ultrafiltration (UF)
  • Reverse Osmosis (RO)
  • Multi-effect evaporators (MEE)
  • Agitated thin film dryer (ATFD) or crystallizers
  • Sludge-handling systems

Aquacaresee designs ZLD systems tailored for the complex effluent generated in the food and beverage sector.

Benefits of ZLD Plant for Food & Beverage Industry in Aurangabad, India

1. Ensures Complete Regulation Compliance

  • MPCB (Maharashtra Pollution Control Board)
  • CPCB Standards
  • Environmental Clearance Guidelines
  • Water Reuse Mandates
  • Zero Discharge Notifications

2. Reduces Freshwater Consumption

With increasing water shortages in Aurangabad, ZLD allows industries to recycle up to 95–98% of wastewater, reducing dependency on freshwater sources.

3. Lowers Operational Costs

  • Water purchase costs
  • Tanker dependency
  • Water extraction fees
  • Pollution treatment penalties

4.Protects the Environment

Includes :

  • Groundwater contamination
  • River pollution
  • Soil degradation
  • Ecological imbalance

This ensures treated water meets MPCB standards.

5. Supports Sustainable and Green Manufacturing

  • Brand image
  • ESG commitments
  • Sustainability certifications

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Why the Food & Beverage Industry in Aurangabad Needs ZLD

Aurangabad houses globally recognized industrial zones like:

  • Waluj MIDC
  • Shendre MIDC
  • Chikalthana MIDC
  • Paithan Industrial Area
  • Food parks
  • Agro-processing hubs

Industries in these locations require compliant wastewater management solutions. Due to:

  • High industrial growth
  • Increasing water scarcity
  • Stricter wastewater discharge limits
  • Brand commitments to sustainability

Sewage Treatment Plant for Manufacturing Industry in Mumbai

Aquacaresee Pvt Ltd : Leading Provider of ZLD Plant for Food and Beverage Industry in Aurangabad, India

Established in 2006, Aquacaresee Pvt Ltd has built a strong reputation as one of India’s most trusted water and wastewater treatment solution providers. With deep expertise across multiple industries, the company specializes in:

  • Wastewater Treatment Plants (WWTP)
  • Effluent Treatment Plants (ETP)
  • Sewage Treatment Plants (STP)
  • Zero Liquid Discharge (ZLD) Systems
  • Industrial RO & UF Plants
  • Turnkey Water Treatment Projects
  • Consultancy Services
  • Installation & Commissioning
  • Annual Maintenance Contracts (AMC)
  • Operation & Maintenance (O&M)

Their customized ZLD solutions are engineered for complex and variable wastewater generated in the food & beverage sector.

Technical Components of a ZLD Plant Designed for F&B Industry

1.Preliminary Treatment

  • Equalization tank
  • Oil & grease trap
  • Screen chamber
  • pH correction

2.Biological Treatment

  • Aeration tanks
  • Diffuser systems
  • Activated sludge process
  • Clarifiers

3.Membrane Filtration

  • Ultrafiltration (UF)
  • Reverse Osmosis (RO)

4.Thermal Evaporation

  • Multi Effect Evaporator (MEE)
  • Forced Circulation Evaporator

ATFD / Crystallizer

  • Converts concentrated brine into dry solids.

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Applications of ZLD in Food & Beverage Industry

  • Dairy & Milk Processing Units
  • Beverages & Soft Drink Manufacturers
  • Breweries & Distilleries
  • Food Processing Plants
  • Sugar & Confectionery Units
  • Packaged Drinking Water Plants
  •  Edible Oil & Agro-product industries
  •  Meat & Poultry Processing Units
  •  Cold Storage & Warehouse water systems
ZLD Plant for Food and Beverage Industry in Aurangabad India

Sewage Treatment Plant for Manufacturing Industry in Mumbai

Why Choose Aquacaresee for ZLD Plant in Aurangabad, India

  • Customized Design Solutions

Designed according to effluent characteristics, industry type, and plant capacity.

  • Complete Turnkey Execution

From design to commissioning, everything is managed seamlessly.

  • Energy-Efficient Systems

Using advanced evaporation and membrane technologies.

  • High Water Recovery Rates

95–100% water recovery ensures sustainable operations.

  • Low Maintenance

Optimized systems reduce operational expenditure.

  • Experienced Technical Team

Experts with decades of field experience.

  • Reliable After-Sales Support

AMC and O&M contracts to maintain performance.

  • Regulatory Compliance

Systems built to meet PCB and environmental guidelines.

Sewage Treatment Plant for Manufacturing Industry in Mumbai

How Aquacaresee Supports Industries in Aurangabad

  • Site inspection
  • Feasibility analysis
  • Wastewater characterization
  • Detailed project reports
  • Turnkey installation
  • Operator training
  • Remote monitoring
  • Long-term AMC & O&M

Frequently Asked Questions (FAQs) : 

Q1.What is the purpose of a ZLD plant?
Ans:
To eliminate all liquid waste discharge and recover maximum water for reuse.

Q2.Why does the food & beverage industry need ZLD?
Ans:
Due to high wastewater load, strict regulations, and sustainability commitments.

Q3.Does Aquacaresee offer turnkey solutions?
Ans:
Yes, from design to commissioning with AMC and O&M.

Q4.How much water recovery is possible?
Ans:
Up to 95–100% depending on wastewater characteristics.

Q5.Is the system suitable for small and large plants?
Ans:
Yes, Aquacaresee offers custom solutions for all capacities.

Get a Free Consultation from Aquacaresee

Sewage Treatment Plant for Manufacturing Industry in Mumbai

Conclusion : 

For industries in Aurangabad seeking sustainable and regulatory-compliant wastewater management, Aquacaresee Pvt Ltd stands out as a trusted and experienced partner. Backed by over 18 years of proven expertise and advanced engineering capabilities, the company delivers high-performance ZLD Plants for the Food and Beverage Industry in Aurangabad, India. With a strong commitment to quality, innovation, and reliability, Aquacaresee ensures efficient recovery, reduced discharge, and long-term operational efficiency for businesses aiming to achieve true Zero Liquid Discharge solutions.

Our advanced technologies, strong service support, and customer-focused approach make us a trusted partner for wastewater management across Mumbai.

For inquiries or quotations, Call: 9653247121.

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Sewage Treatment Plant for Manufacturing Industry in Mumbai

Sewage Treatment Plant for Manufacturing Industry in Mumbai

Sewage Treatment Plant for Manufacturing Industry in Mumbai

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