Zero Liquid Discharge, ZLD Plant for Leather Industry in Aurangabad
Introduction: Why ZLD Is the Future of Industrial Wastewater Treatment
Zero Liquid Discharge (ZLD) is an advanced wastewater treatment process where 100% of water is recovered and zero wastewater is discharged into the environment.
Why is this important?
Because many industries especially leather tanning produce wastewater that contains:
- High TDS (Total Dissolved Solids)
- Organic pollutants
- Chemical residues
- Dyes and colorants
- Heavy metals such as chromium
- Suspended solids
- Biological contaminants
Traditional treatment methods often fail to adequately treat such complex wastewater streams. This leads to:
- Water pollution
- Groundwater contamination
- Regulatory violations
- Penalties & shutdown risks
- High water demand & cost
ZLD solves these issues by recovering clean water and converting waste into manageable solid residues.
For regions like Aurangabad, where industrialization is rapidly increasing, local governing bodies and environmental boards are enforcing strict wastewater norms, making ZLD a smart and necessary investment.
Why the Leather Industry in Aurangabad Needs ZLD Solutions
Aurangabad is home to several leather processing units that produce:
- Tanned leather
- Finished leather
- Footwear components
- Industrial leather goods
These units use large quantities of water for:
- Soaking
- Liming
- Pickling
- Tanning
- Dyeing
- Finishing
Unfortunately, these processes generate heavily contaminated effluent. As a result, the Maharashtra Pollution Control Board (MPCB) has introduced strict discharge regulations.
A ZLD plant helps leather industries by:
- Eliminating wastewater discharge
- Reducing fresh water consumption
- Recovering up to 95% clean water
- Reducing pollution load
- Ensuring compliance with environmental norms
- Increasing brand reputation
- Avoiding legal penalties
Aquacaresee Pvt Ltd offers advanced Zero Liquid Discharge (ZLD) Plants for Leather Industry in Aurangabad, designed specifically to handle high-load, chemically complex waste streams typical of tanneries.
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About Aquacaresee Pvt Ltd : 18+ Years of Excellence
Founded in 2006, Aquacaresee has grown into one of India’s most reliable wastewater treatment specialists. Their services span:
- Wastewater Treatment Plants (WWTP)
- Zero Liquid Discharge (ZLD) Systems
- Effluent Treatment Plants (ETP)
- Sewage Treatment Plants (STP)
- Reverse Osmosis (RO) Systems
- Evaporators & Crystallizers
- Turnkey Water Treatment Projects
- AMC & Maintenance Services
- Operation & Process Management (O&M)
- Industrial Water Consultancy
Their client base covers:
- Manufacturing units
- Leather industries
- Hospitals & healthcare centers
- Hotels & hospitality
- Agriculture & food processing
- Breweries
- Municipal corporations
- Real estate developers
- Textile mills
- Chemical industries
With state-of-the-art fabrication units, experienced engineers, and a strong R&D foundation, Aquacaresee ensures high-quality, durable, and compliant wastewater treatment solutions.
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What Is Zero Liquid Discharge (ZLD)? : Explained Simply
Zero Liquid Discharge is a closed-loop wastewater recycling system where:
20+ Years of Industry Experience
Proven expertise in engineering, manufacturing, and supplying advanced ZLD solutions.
- 90–95% of the wastewater is recovered as clean water
- The remaining 5–10% becomes solid waste
- No liquid is discharged outside the plant
A typical ZLD system consists of:
- Pre-Treatment System
- Membrane Filtration (RO, UF, NF)
- Evaporator Systems
- Crystallization Process
- Solid Waste Disposal
- Water Recovery Unit
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How Aquacaresee Designs a ZLD Plant for Leather Industry in Aurangabad
Aquacaresee’s design approach is industry-specific and custom-engineered.
- Step 1: Effluent Characterization
Studying the wastewater content—TDS, COD, BOD, heavy metals. - Step 2: Pre-Treatment
Removal of suspended solids, fats, oils, and metals. - Step 3: Biological Treatment
Reduces organic load and improves water quality. - Step 4: Membrane Filtration
Advanced RO/NF units remove dissolved solids. - Step 5: Thermal Treatment
Multiple Effect Evaporators (MEE) vaporize water. - Step 6: Crystallization
Concentrated brine converts into solid crystals. - Step 7: Water Recovery & Reuse
Clean water reused in tanning and finishing operations. - Step 8: Solid Disposal
Dry sludge disposed of as per regulatory norms.
Key Features of Aquacaresee ZLD Plants
- High water recovery (up to 95%)
- Low operational cost
- Corrosion-resistant materials
- Energy-efficient evaporators
- Modular & scalable design
- Fully automated control panels
- Durable and service-friendly systems
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Benefits of Installing a ZLD Plant for Leather Industry in Aurangabad
- 100% Regulatory Compliance
- Zero discharge environmentally safe
- Reduced water purchase cost
- Improved sustainability credentials
- Cleaner production process
- Enhanced brand value
- Increased production efficiency
Industries That Need Zero Liquid Discharge Solutions
Besides the leather industry, ZLD is ideal for:
- Chemical & dyes industries
- Pharmaceuticals
- Food processing
- Breweries
- Textiles and dyeing units
- Metal finishing
- Hotels & resorts
- Agriculture processing units
- Tanneries
- Municipal sectors
Aquacaresee offers tailored ZLD Plants for these industries.
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Why Choose Aquacaresee for Zero Liquid Discharge in Aurangabad?
- 18+ years of experience
- End-to-end ZLD expertise
- In-house design, manufacturing & installation
- Fast project turnaround
- Strong service network
- Custom-built systems for the leather industry
- Cost-effective and energy-efficient
- Long-term AMC & O&M options
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Aquacaresee Services at a Glance
- Wastewater Treatment Plants
- ZLD Plants
- Industrial RO Systems
- Effluent Treatment Plants
- Sewage Treatment Plants
- Turnkey Installations
- AMC Services
- Operation & Maintenance
- Water Audit & Consultancy
Top Zero Liquid Discharge System Dealers in Mumbai Near Me
Top Zero Liquid Discharge System Dealers in Mumbai Near Me
FAQs : Zero Liquid Discharge (ZLD) Plant for Leather Industry in Aurangabad
Q1.Why is a Zero Liquid Discharge (ZLD) plant important for the leather industry in Aurangabad?
Ans: The leather industry generates highly polluted wastewater containing chemicals, dyes, and chromium. A Zero Liquid Discharge (ZLD) plant helps leather units in Aurangabad achieve 100% wastewater recycling, comply with MPCB norms, reduce environmental impact, and lower freshwater consumption by recovering up to 95% reusable water.
Q2.How does a ZLD plant work for leather processing units?
Ans: A ZLD system treats tannery effluent through pre-treatment, RO filtration, evaporators, and crystallizers. It removes suspended solids, heavy metals, salts, and chemicals. Clean water is recovered for reuse in tanning and washing processes, while solid crystallized waste is safely disposed of—ensuring zero liquid discharge.
Q3.What are the benefits of installing a ZLD plant in a leather factory?
Ans: A ZLD plant helps leather industries in Aurangabad by offering 100% compliance with pollution control norms, reduced water purchase costs, reuse of process water, lower environmental footprint, better operational sustainability, and improved brand credibility.
Q4.Can Aquacaresee provide customized ZLD plants for my leather manufacturing unit?
Ans: Yes. Aquacaresee designs customized ZLD systems based on effluent characteristics, production capacity, land availability, and budget. Their solutions are tailored specifically for leather industry wastewater, ensuring efficient performance and long-term reliability.
Q5.What is the cost of setting up a ZLD Plant for the leather industry in Aurangabad?
Ans: The cost depends on factors like wastewater volume, contamination levels, technology required, and automation features. Aquacaresee provides cost-efficient, scalable ZLD designs after evaluating your factory’s exact requirements. You can contact their team for a free consultation and quotation.
Get a Free Consultation from Aquacaresee
- Phone:+ 91 – 96532 47121 / + 91 – 98606 63150
- Email: marketing@aquacaresee.com
- Website: www.aquacaresee.com
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Conclusion: Your Trusted Partner for ZLD Plants in Aurangabad
If you are in the leather manufacturing sector and searching for:
- Zero Liquid Discharge
- ZLD Plant for Leather Industry in Aurangabad
- Industrial ZLD Solution Providers
Aquacaresee Pvt Ltd is your one-stop solution.
With exceptional experience, technical mastery, and reliable execution, Aquacaresee ensures 100% compliance, maximum water recovery, and minimal operational cost.
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