Zero Liquid Discharge (ZLD) System Manufacturers in Mumbai
Introduction to Zero Liquid Discharge (ZLD) Systems
Zero Liquid Discharge (ZLD) is a highly advanced wastewater management strategy that ensures complete elimination of liquid waste from an industrial process. The main goal of ZLD is to recycle wastewater to the maximum possible extent and leave behind only solid waste for safe disposal.
As environmental regulations tighten and industries move toward sustainable practices, ZLD systems are no longer optional—they are essential. With increasing urbanization and industrialization in Mumbai, water conservation has become a key priority, making ZLD systems crucial for ensuring both compliance and sustainability.
Why Choose ZLD Systems for Industrial Water Management?
ZLD systems offer numerous advantages for industrial facilities, especially in regions facing water scarcity or strict environmental regulations:
- Environmental Compliance: ZLD helps companies adhere to stringent Central Pollution Control Board (CPCB), Maharashtra Pollution Control Board (MPCB), and Ministry of Environment, Forest and Climate Change (MOEF&CC) regulations.
- Water Reuse & Recycling: ZLD significantly reduces freshwater intake by treating and recycling up to 95-98% of wastewater.
- Minimal Environmental Impact: With zero discharge, the risk of water body contamination is completely eliminated.
- Long-Term Cost Efficiency: Though the initial investment can be high, the reuse of water results in substantial savings in water procurement and disposal.
- Corporate Sustainability Goals: ZLD contributes directly to companies’ Environmental, Social, and Governance (ESG) commitments and CSR initiatives.
Leading ZLD System Manufacturer in Mumbai – Aquacaresee Pvt. Ltd.
About the Company
Aquacaresee Pvt. Ltd., founded in 2006, is one of India’s premier manufacturers and turnkey solution providers in the water and wastewater treatment sector. Based in Mumbai, the company has executed over 500+ projects across India in industries such as pharmaceuticals, textiles, food & beverage, chemicals, automotive, and electronics.
What Sets Aquacaresee Apart?
- 18+ Years of Experience in water treatment technology and compliance.
- Custom Turnkey ZLD Solutions for a wide range of industries.
- Complete In-House Design & Fabrication – ensuring quality and timeline control.
- Strong Regulatory Expertise to help clients remain fully compliant.
- 24/7 Technical Support and post-installation services.
Key ZLD System Components Designed by Aquacaresee
Aquacaresee designs ZLD systems tailored to the specific requirements of clients. Each system typically consists of the following major components:
- Effluent Pre-Treatment Units: Removes suspended solids, oils, and organic matter to prepare wastewater for advanced treatment.
- Membrane Filtration Systems: Uses Reverse Osmosis (RO), Ultrafiltration (UF), or Nanofiltration (NF) to remove dissolved solids.
- Evaporation and Crystallization Units: Thermal systems (Multi-Effect Evaporators and Agitated Thin Film Dryers) that recover water and reduce sludge volume.
- Sludge Handling Systems: Includes centrifuges, filter presses, and dryers.
- Automation & SCADA Integration: Enables real-time monitoring and control, minimizing human intervention and operational errors.
Industries That Benefit from ZLD in Mumbai
Aquacaresee provides ZLD systems to a diverse set of industries that generate complex wastewater, including:
- Pharmaceutical Manufacturing: Treats solvent-laden wastewater and ensures zero discharge in compliance with Good Manufacturing Practices (GMP).
- Textile & Dyeing Plants: Recovers dyes and water while reducing environmental liabilities.
- Food & Beverage: Ensures hygiene and sustainability by recycling process water.
- Automotive & Engineering: Manages effluents from machining, plating, and painting.
- Power Plants: Treats cooling tower blowdowns and process rejects.
- Oil Refineries & Chemical Units: Handles high TDS and COD wastewater efficiently.
Turnkey ZLD Project Delivery – Aquacaresee’s Proven Approach
Aquacaresee Pvt. Ltd. adopts a holistic and phased approach to ZLD implementation:
- Feasibility Assessment – Analysis of effluent characteristics, flow, and treatment needs.
- Pilot Testing – Small-scale testing to validate system performance.
- Detailed Engineering – Customized process design, equipment sizing, and automation setup.
- Manufacturing & Fabrication – In-house manufacturing ensures quality and lead time adherence.
- Erection, Commissioning & Testing – Field installation and operational training.
- Operation & Maintenance Support – On-site and remote support for sustained performance.
Environmental Compliance & CPCB Norms
- MPCB Guidelines for wastewater management and ZLD mandates.
- CPCB Compliance for effluent norms.
- ISO 9001:2015 certified manufacturing practices.
- Green Building Norms (IGBC/LEED) for sustainable construction.
Additional Water Treatment Solutions from Aquacaresee
Aquacaresee also provides the following systems to complement ZLD:
- Effluent Treatment Plants (ETPs) – Chemical & biological treatment.
- Sewage Treatment Plants (STPs) – Residential, commercial, and industrial applications.
- Reverse Osmosis Plants – For high-purity water generation.
- Demineralization Units (DM Plants) – For boiler and process water.
- Rainwater Harvesting Systems – Recharge and reuse rainwater effectively.
- Industrial Filtration Units – Sand, carbon, and iron removal filters.
Innovations and Future Readiness
Aquacaresee stays ahead of the curve with continuous R&D and the latest innovations:
- Energy-Efficient Multi-Effect Evaporators (MEE)
- IoT-enabled Remote Monitoring and SCADA Systems
- AI-Based Predictive Maintenance Alerts
- Solar-Powered ZLD Modules for off-grid industrial clusters
Frequently Asked Questions
Q1: What is the cost range for ZLD systems in Mumbai?
Ans: Costs vary depending on flow rate, TDS levels, and automation needs. For mid-size industries, it can range from ₹50 lakhs to ₹3 crores.
Q2: How much space is required for a ZLD plant?
Ans: Space depends on capacity and design. A 100 KLD plant may need approximately 2,000–4,000 sq. ft.
Q3: Can an existing ETP be upgraded to ZLD?
Ans: Yes, Aquacaresee specializes in retrofitting ETPs to ZLD standards with minimal disruption.
Q4. Is treated water safe to reuse?
Ans: Yes, it is safe for non-drinking uses like gardening, flushing, and car washing.
Contact Us
At Aquacaresee Pvt. Ltd., we are committed to providing high-quality wastewater treatment solutions tailored to your needs. If you have any questions or want to learn more about our services, please feel free to get in touch with us.
- Phone: + 91 – 96532 47121
- Email: marketing@aquacaresee.com
- Website: www.aquacaresee.com
Conclusion: Building a Sustainable Water Future with Aquacaresee Pvt. Ltd.
In today’s sustainability-driven world, Zero Liquid Discharge (ZLD) systems are essential for industries aiming to reduce their water footprint. Mumbai’s growing industrial base needs smart solutions that treat, recover, and reuse wastewater efficiently
Aquacaresee Pvt. Ltd., with 18+ years of experience, offers turnkey ZLD systems tailored to diverse sectors—from pharmaceuticals to textiles. With cutting-edge technologies like MEE and IoT integration, they ensure compliance, efficiency, and long-term performance.
Choose Aquacaresee to stay ahead in compliance, sustainability, and water reuse innovation.
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